Manufacturing

Axxeum specializes in providing electrical and fiber optic wire harnesses, cable assemblies, and control boxes to both the U.S. government and commercial customers across the world. Our 22,500 Sq/ft. high bay manufacturing facility is within minutes of the Huntsville International Airport and is a fully customizable space for smaller complex custom builds or larger production style lots.

Close-up of a bundle of electrical wires and cables on a computer server or network equipment
A man in a red sweater working with electronic components at a long blue workbench in an industrial or workshop setting, with tools and wires on the table.

Services & Capabilities

    • Rapid prototyping, first article development, and full-scale production

    • Cable harness assembly and box build assemblies

    • Multi-conductor cable and open wire harness fabrication

    • Coaxial and large gauge power cable builds

    • Helical and contra-helical cable layup

    • Communication cables: VHF/UHF, LAN, and vehicle-specific

    • Specialty cables: Twinax, Triax, Quadrex

    • IEEE-certified fiber optic cable assemblies

    • Overmolded backshells (injection and low-pressure)

    • EMI shielding: metal and fabric over-braiding

    • Polyurethane molding, encapsulation, and potting

    • Protective jacketing, taping, and UID marking (MIL-STD-130)

    • HIPOT/Dielectric withstand testing up to 2,000VDC / 1500VAC

    • Automated point-to-point testing (up to 1089 positions)

    • CAT5, CAT5E, CAT6, CAT8, and Class FA testing

    • Fiber optic testing and certification

    • Auto cut/strip and rotary strip for coax, twinax, triax

    • Custom wire marking (Laserlec MBO 200B)

    • Custom wire labeling (Brady i7100)

    • J-STD soldering and custom overmolding (EN-1556, EN-1554)

    • Fully certified technicians (JSTD-001, space standards)

    • IPC-610 and IPC-620 compliance

    • Fiber Optic Installer (TR-CFI) certified

    • ISO 9001 and AS9100 Rev D certified

    • IPC/WHMA-A-620 in-house trainer

    • Schematic analysis and development

    • Harness troubleshooting, repair, and modernization